مكبس ثني CNC

CNC Press Brake هي آلة ثني عالية الدقة تستخدم تقنية التحكم المؤازر الكهروهيدروليكي.

وهي تستخدم على نطاق واسع في ثني الصفائح المعدنية بدقة. مقارنة بآلات الثني التقليدية التي تعمل ميكانيكياً، توفر CNC Press Brake دقة تحكم أعلى وقدرات معالجة أقوى من خلال الجمع بين المحركات الكهربائية والأنظمة الهيدروليكية.

يمكنها ضبط الضغط بدقة من خلال الأسطوانة الهيدروليكية لتحقيق ثني عالي الدقة للصفائح المعدنية.
CNC controller
The Estun E300P series has the ability to control the X and Y axis, and allows for editing of the bending steps directly through the controller.

Furthermore, the Etune E300P, Delem DA41T, and Cybelec CT8 controllers offer additional angle programming capabilities, touch screen displays, and R-axis control functions, all of which contribute to making the bending process more efficient and user-friendly
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CNC controller
Hydraulic System
This hydraulic control system utilizes an electro-hydraulic servo and synchronous design with minimal spacing between hydraulic cylinders.

The hydraulic system pressure can be adjusted to suit specific practical needs, enabling it to meet the bending force requirements.

Hydraulic valves provide reliable performance, ensuring long-term stability and enhancing the bending machine’s durability
They guarantee precise control during bending, maintaining the accuracy and consistency of the finished products.

Optimizing fluid flow reduces energy consumption, thereby lowering operational costs.
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Hydraulic System
Main Servo Motor
As is widely recognized, servo motors have emerged as the dominant technology, aimed at achieving high dynamics and improving machine production efficiency with low energy consumption.

Compared to traditional motors, the adoption of servo motors can lead to energy savings of up to 35%, thereby providing customers with the benefits of increased efficiency and reduced operating costs.
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Main Servo Motor
Crowning
The compensation table of a press brake is a device used to offset the mechanical deformation caused by force during the bending process.

It dynamically adjusts the local height of the table through hydraulic, mechanical, or CNC methods to compensate for the elastic deformation of the slider or table (such as concave in the middle), thereby ensuring the consistency of the bending angle and the straightness of the workpiece.

It is especially suitable for processing long plates, high-strength materials, or high-precision requirements, effectively improving bending accuracy, equipment life, and production efficiency.
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Crowning
Raster Scale Ruler
The raster scale ruler on a press brake is primarily used to precisely measure and control the position and movement of the slide (or upper die) during the bending process, ensuring the accuracy of the bending angle and dimensions.

It uses optical principles to achieve high-precision displacement measurement and feeds this information back to the CNC system, enabling closed-loop control and improving bending accuracy and stability.
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Raster Scale Ruler
Backgauge
To ensure superior movement accuracy of the X-axis, we utilize imported ball screws and linear guide rails instead of traditional screw rods. This choice enhances the precision and consistency of our fabrication process.

We have implemented a synchronous pulley mechanism controlled by a servo motor for the rear stop, as opposed to a stepping motor.

This upgrade provides better control and accuracy in our operations.
Our entire backgauge system undergoes a high-temperature tempering process to eliminate internal stress, enhance metal plasticity and toughness, and prevent any loss of accuracy resulting from frame deformation.
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Backgauge
Electrical Parts
The equipment employs authentic Schneider components imported from France, renowned for their stability, durability, and extended service life.

The machine is outfitted with an original Estun adaptive electrical box assembly, which boasts robust anti-interference capabilities and consistent electrical performance.

Advanced technology integrated into the system meets high operational demands, optimizing performance and productivity.
The system is designed with simplicity in mind, facilitating straightforward maintenance procedures
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Electrical Parts
Molds & Dies
The press brake die is a professional tool installed on the press brake to apply pressure to the metal sheet to achieve the bending.

It consists of an upper die (punch) and a lower die (V-groove or special shape die base).

The right combination of punch and die is essential for achieving the desired bending shape.

We offer a wide range of tooling options tailored to meet the diverse bending requirements of our customers.
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Molds & Dies
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